What building my own speakers has taught me...


Hi Everyone,

After 8 years or so I have finally finished my "reference" speaker system.  I say eight years because what started as a small, high end 2-way has morphed into a 3-way active system.  Really happy with the results for myself... but I wanted to step back a little and reflect on the audio industry right now. 

First, I’m not here to convince you to DIY your next pair unless you NEED to build something.  And I’m not here to rail against the high price of gear, which does have some merit.   Mostly what I think about is how difficult it really is to make a business selling audio gear, and that I’m actually SHOCKED at how many companies attempt to do so, and even more when they thrive. 

Pricing out all the components in my speakers I come to a total parts cost.  Lets say it’s $1,000.  It could be $10, the actual amount doesn’t matter, but pretend it’s $1k. If I try to imagine "How would I take this product to market?"  I simply can’t get to a selling price under 15 to 20 times manufacturing cost. 

At the same time, the cost of the average "reference" speaker over the last 20 years has really skyrocketed, while the audio enthusiast market has dwindled.   Then along came HDMI whose ridiculous licensing and technical requirements seems to at least have been partially responsible for Meridian and Theta Digital dwindling from the market. 

I can’t imagine how hard it is for anyone besides say Sony or Harman or Samsung to be in the market for audio gear.  Increased costs, high competition, dwindling consumers.....  are we in a bubble or does every generation think "this is it, this is the end of high end audio?" 

erik_squires

toddalin

The only thing I’ve found is this. Apparently it’s unavailable, and Pure Audio Project doesn’t answer emails.

@erik_squires wrote:

What I can say, without a shadow of a doubt, is that the crossover type did not matter.  None of the alleged pluses/minuses about noise and distortion in one versus the other have appeared as I transitioned.  So I call all the prior debates on A’gon on one versus the other more or less bunk. 

At least that’s your experience and opinion, and it’s one that I don’t share. Being as it may the important part in the context of this thread of yours is that you’ve found the best way to configure your speakers, namely actively (for other reasons that you’ve specified). 

A good crossover is a good crossover regardless of active or passive, but of course, the power and dynamic range benefits of active are present, but in a modest living room, where I probably never put out more than 20 watts I don’t know if it will ever matter.   

I mean, yes, I can do the math and I can get 110 dB at 1m now, but ... will I care here?  Probably not. [...]

As they say: headroom is your friend - with all that implies. 

These are now my second major active project, and I can honestly say I don’t ever see myself making a passive crossover again.  It’s too big of a PITA, with too expensive parts and too much soldering/wiring.  The relative ease of designing with DSP crossovers has completely won me over with no real down sides.

In a DIY-context sitting in the listening chair/sofa and making filter adjustments on the fly on a laptop/tablet is a treat. From my chair though it’s not only about ease of use but as well the breadth of use of a DSP crossover that offers the user different means to actually improve on the sonic outcome vs. a passive filter and config. 

Beautiful work!  Congratulations!  

Building even a simple speaker involves a slew of challenges that need to be solved.  These days it can be relatively straightforward with plenty of online help and solutions to known challenges and variables.  There's a known path to get started for the first few miles of this speaker building journey,  but it gets increasingly more difficult as the expectations of performance increase, and as we step farther away from that known path.  Making a really good speaker is increasingly more difficult than just making one that's "acceptably good", and making a great speaker is incrementally more difficult again because there's no longer a known path.  You're on your to own to test your problem solving skills, and to interpret how each step should be accomplished.  The final step of making a great speaker that's profitable becomes uncharted territory and gets exponentially even more difficult, so kudos to those who successfully navigate that terrain! 

The upside is that if you see the speaker development through (aka don't give up) and develop an aptitude for speaker building, whether profitable or not, a tremendous reward awaits those with a passion for this stuff.  You can voice the speakers to your room and equipment, and to your liking, and you can do it without spending as much as buying someone else's design at retail prices.  There's also a sense of pride that little else in this audio journey can offer.  

My view is that speaker building a great way to gain some insights that nothing else can offer, and I'd encourage anyone with the desire to at least pursue it at some level.  

@erik_squires  - Well done Mr. Squires!

Devin,

Yes, those are what I had seen.  These would be a piece of cake on a 3D printer assuming the selected filament has the strength to hold the weight.

In a DIY-context sitting in the listening chair/sofa and making filter adjustments on the fly on a laptop/tablet is a treat. From my chair though it’s not only about ease of use but as well the breadth of use of a DSP crossover that offers the user different means to actually improve on the sonic outcome vs. a passive filter and config. 

Definitely not the case with Hypex.  My Roon or miniDSP tools are a lot easier to hand tweak, but for these speakeers it took a lot of driver measurement and simulations, then testing for acoustic offsets.  You can get something that plays with just basic filter settings, but precision speaker design takes a lot longer.   

Still, the benefits of not ordering hyper expensive capacitors and coils, soldering them in and then deciding you want to make a change cannot be over stated.