+1 @erik_squires My first guess is also clipping. Correct me if wrong but it appears your setup is a PC source to a DSP to a headphone amp. The problem occurs during a frequency sweep output. A frequency sweep is a dense signal of high output. I did not see you indicate this happens during normal playback. I would start with input-output tolerance stacking to manufacturer’s specifications and adjust if necessary to be within the mV range specified. You need to tolerance stack the following:
- PC output to DAC input
- DAC output to amp input.
If your equipment does not have adjustable output input settings but rather gain controls, lower the gain.
If that is not the root cause, then check any or all of the following until you hit the cause:
- amp capacitors or tubes
- cleanliness of contacts (use contact cleaner and enhancer)
- cables
Good luck. Let us know what you find.

