A plain bearing should not have a highly polished shaft. It needs a tiny amount of roughness to ensure an even oil film
My favourite example of the metallurgist’s art is Babbitt Metal for industrial bearings, first invented in 1839. The concept is that very hard, smooth cubes are embedded in a soft metal matrix. In use, the soft matrix allows the cubes to align with the shaft surface.
The matrix is mainly tin or lead, to which copper and antimony are added. On cooling, hard cubic crystals precipitate first, then the white metal matrix solidifies.
But wait, there’s more! The cubes are lighter than the matrix, and tend to float to the top. To make sure they are evenly distributed throughout the matrix, extra alloying elements can be added which precipitate before the cubes, and form long filaments which stop the cubes floating.
That’s before we get to powder metallurgy used for sintered, oil-impregnated bearings, or additive manufacturing like 3D printing. Wilson Benesch use laser technology to form tonearm parts by fusing powdered titanium into intricate 3D shapes, some with an internal structure like lightweight bird bones. They even encase titanium powder in a fused titanium shell - the powder is great for damping vibrations.

