Help me diagnose a terrible new noise from my tube amp!!!


https://photos.app.goo.gl/QCjYHvuMhkArQiH88  

This is the left monoblock of my 100wpc Wavestream Kinetics Push-Pull amplifier, made around 2010, but diagnostically checked by amp's designer when I purchased it earlier this year.  It uses KT88s driven by EL34/KT77s and 6922s for input tubes.  Each EL34 drives two KT88s.  Bias is manually adjusted with dedicated knobs and a central meter.  

This noise is transmitted through the left speaker and is accompanied by flashing power tubes to the rhythm of this noise and the bias meter for that tube bouncing with that same rhythm.  No blows fuses.  Noise happens even with amp disconnected from preamp.  

This sound started on the left monoblock during loud passages in music last night like a temporary clipping or distortion sound, then overtook the music when played at higher volumes.  I traced the problem (or so I thought) to a bad EL34 tube, so I replaced it (and its counterpart as well) with KT77.  This made the noise go away for a while.  However, when I check the bias of this new KT77, it was near zero.  When I attempted to bring it back to its spec of 40mA via dedicated knob, the horrible sound came back.  If I leave the bias at 20mA for that tube, noise goes away. 

What the hell?

Now, for context, I replaced the coupling caps on both of these monoblocks a week ago (with caps to designers spec) and I may have screwed up the soldering somehow.  But I played these amps for several days at normal bias without any issue until last night.
redwoodaudio
Interesting. Amp's designer told me to replace 0.22 caps with 0.1, so they're actually smaller value, unless there's a decimal point mixup somewhere. 
I agree. Go back to your original configuration and start from there.  If the problem didn't exist before you changed the coupling caps, then that is the problem. Take them completely out and start again.

Enjoy
@minorl I plan to have the designer take it from here. He's a few hours away...

I did same thing on both monoblocks, and only one has a problem. I carefully compared the work just now and couldn't find any meaningful differences. But I'm a complete amateur, so... 
Its only in one channel.

So the parts are off the hook.


I suspect a problem with the installation still.
I will post the final results of the diagnostic and repair work here when I get them. Amp is in professional hands as of yesterday.