Built a Flexi-type rack?


I'm wondering about building a thread rod and butcher block type rack. Anthing other than the appropriate size nuts for for spacing the shelves? (Washers? Bushings?) Attractive treatment for top of rods? Effective treatment for footers? (Rack would sit on hardwood floor.)

Thanks!!

John
jdoris

Showing 5 responses by slipknot1

Ilia-
If you want to consider alternatives in shelving materials for a DIY rack, I would suggest you look at http://www.johnboos.com
You can get "BoosBlocks" from them in an 24 x 18 x 1 1/2 dimensions for as little as 60.00 each. They are made from 100% eastern rock maple, and work very well with brass rods, nusts and washers from McMaster-Carr. I have built several of them in two and three shelf versions and they can be seen on my virtual system page. A three shelf model I built came in at under 300.00 for parts, until I had Lloyd Walker custom machine a set of Valid Points and Discs for the bottom...
BoosBlocks can also be purchased from Williams-Sonoma and Sur L'Table.
The way I went isn't cheap either. I had Lloyd Walker custom tap a set of large Valid Points to fit my rods, which are 5/8 -11 right hand thread. If you use 5/8-11 right hand thread, you can get a set of Salamander feet that work for about 39.00/set of 4. A compromise to be sure. Audio Advisor sells these. Depending on the weight you expect the rack to hold - I would be inclined to go that way before grinding the ends of the rod to a point. At least with the Salamander solution, you have the ability to level the structure. something much more difficult to achieve if you grind the rods down.
The price of brass is going up daily. If you add up the cost of 4 threaded brass rods, enough nuts and washers for a three shelf unit these days, you are close to 400.00 BEFORE adding in the cost of the shelf materials and cones for the feet. If you are using rock maple butcher block (18 x 24 x 1 1/2) you are going to be over 600.00 before the labor and finshing time.

The Mapleshade Samson rack is starting to look like a good bargain.....

As a point of reference, two years ago I bought 8 3ft 5/8-11 threaded brass rods from McMaster-Carr for 112.00 (14.00 each).
I left the the grease on till near completion. I did remove the excess with a cotton rag before starting. You are going to be threading A LOT of nuts when you put the thing together. It makes the work somewhat easier. When you are ready to clean, Dawn dish soap with water and a sponge works, then use Brasso polish to shine things up. Then a final buff coat of paste wax on the shelves.
John-
Thanks for the detailed report! Sounds like you've got a winner. Materials are expensive as is the time involved, but the end result is something you can take pride in and get system benefits at the same time.