component grounding


So this whole thing about grounding audio gear. There are millions of pieces of vintage audio gear out there without ground plugs. In fact, many don't even have a polarized two prong plug. Yet search as I may, I can't find one situation where someone was killed or seriously injured from an ungrounded piece of audio equipment. I've been in the HiFi business for over 50 years.....Never saw a recall or a warning or anything until recently. This past year I built a Bob Latino ST120 Tube Dynaco clone amplifier. I was surprised to see a lampcord power cord with no ground. When I inquired I was told by many to not ground it as it wasn't necessary and might introduce hum......Can someone show me documented case where injurie resulted from an ungrounded piece of equipment?

rbertalotto

Forty plus years ago I don’t recall any consumer electronic equipment that used an EGC, (Equipment Grounding Conductor). Late 1970s and earlier consumer electronics came with a two wire non polarized plug. (Though the home you were living in may have had polarized 3 prong grounding type wall outlets).

Go back to the late 1950s and earlier the wall outlet found in our homes was just a 2 wire non polarized wall outlet. NO EGC back then...

Back in those days for a person to receive and electrical shock from a piece of equipment with a hot chassis when touching the HOT chassis of the equipment you had to come into contact with a grounded object with another part of your body. What were the odds? What was close enough for some other part of your body to come into contact with a grounded object? Now if you were standing on a basement concrete floor in you bare feet you would definitely know the chassis was hot!. Or if you had a radio in the kitchen next to a sink and you were washing dishes and reached over and touched a metal screw reaching for the volume control on the radio, and the chassis was hot, you would find out instantly the chassis was hot. Would it kill you, probably not, but you might receive a wake up notice...

Radios and TVs built in the 1950s didn’t need an internal fault to make the metal chassis of the equipment HOT. There was a 50/50 chance of it being hot. It was the way it was wired. One AC mains conductor was connected to the chassis...

https://robrobinette.com/Widowmakers.htm

Back then Radios and TVs metal chassis were enclosed in a non conductive enclosure, case, made of plastic or wood. Knobs were made of plastic or wood. Mounting screws were still made from steel or brass. So the screws could be hot.

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Returning back to the 1960s and especially the 1970s where separate pieces of equipment were being made. Like tuners, tape players, and such. They were connected to an amp or receiver using wire interconnects. The power cords were 2 wire with a 2 prong non polarize plug. You still had a 50/50 chance of plugging the piece(s) of equipment into the wall outlet so all the equipment AC plug polarity orientation would be the same. Good thing the equipment did not have one of the AC mains conductors connected directly to the chassis.

Sill no EGC to contend with. And the equipment was fed from the same wall outlet, same circuit. Things were still pretty electrically safe in the 1970s. Even with all the metal cases and metal face plates. A person still might want to avoid standing in you bare feet on a basement concrete floor. And of course never use an AC powered radio near a bath tub. That could prove fatal... No GFCI protection in the 1970s.

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And then some ya-hoo decided audio equipment needed to be grounded. (Though not the Japanese. The first 2 wire cord with a polarized plug on audio equipment I seen was made in Japan.)

So when audio equipment started being built having a 3 wire grounded plug is when things got interesting. And of course back then there were not IEC inlet connectors on equipment. Cords were captive, solidly, connected to the equipment.

Well for those of you that can remember the dam plug wouldn’t plug into the 2 wire wall outlet... That’s why the 3 wire to two wire adapter was in invented. Not to cheat the ground. Hey everything still worked the same. None of the audio equipment was grounded.

 

Problem?

It’s the mix of manufactured grounded equipment, where the 3 wire grounding plug is plugged into the wall outlet, and a piece of manufactured grounded equipment that has the EGC lifted from the wall outlet, that can be a problem. In the event the piece of equipment, with the lifted EGC, has a HOT to chassis fault. You no longer have an arms length safety factor.

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I recently bought a Zero Zone tube preamplifier.....It has a three prong plug but the ground terminal is not connected. How can they sell this in the USA (Especially Illinois) where in many states,  everything with a plug needs UL approval.Can an ungrounded piece of equipment still get UL approval?

UL isn't required in US. Its a good idea.

Did you guys forget that on the positive side of the circuit there’s either a fuse in the fuse box or a circuit breaker. So even if you’ve got one hand on something that’s ungrounded and you happen to touch something that shorts out… then you’re either blow the fuse in the wall or tripped the circuit breaker and/or any fuses that are inside the amplifier. There is lots of safety built into the whole system. I was told that’s why our appliances run on 120 V 20 A maximum. That’s because even if you end up grabbing a hot wire with your finger and you happen to have the other finger the ground wire or the neutral it’s not going to kill most people. It might screw up someone’s pacemaker and in a very rare instance might hurt someone. I’ve done it numerous times probably once every few years over the past 20 years of construction work. Either I got zapped by a tool for a bad extension cord or a wire etc. our system is pretty safe. I know there’s outlier situation but it’s pretty rare of hearing of anybody getting electrocuted from a home appliance. 

Yet search as I may, I can't find one situation where someone was killed or seriously injured from an ungrounded piece of audio equipment.

None of them are around to give their testimony anymore.
(They are all wearing halos now 😇)

Raysmtb, fuses and circuit breakers are to hopefully keep your house from burning down in an over-current situation. You can be electrocuted many times over before a breaker trips.