From what I understand, one method of construction that appears to work
- only the signal/live wire needs to be silver - stranded will be better for longevity (more flexible)
- you can get away with a single 18-20 gauge conductor for the signal/Live
- the neutral only need to be made from good quality OCC copper
- the neutral should be 2-4 times the gauge of the signal
- the neutral can be made from 2-3 seperate conductors tiwsted tightly together
- the neutral should be loosely wound around the signal - not tight like the Helix Cables - one wind every 2-3 inches
- add 2-3 layers of expandable nylon sleeve over the signal to separate the two conductors.
I have tried the helix design on a short cable and it works very well
- I use conductors from Kimber cables - great quality copper and easy to separate the braids
Hope that helps