The ExactPower EP15A is a great unit, but there was a design flaw in the power supply section of the control PCB. The electrolytic capacitors specified and supplied in ALL EP15A units were undersized relative to the load imposed on them. This causes the capacitors to fail prematurely and the regulated voltages on the control card to drop out of regulation, resulting in lower-than-specified output voltage with LOTS of nasty ripple. So robust was the controller circuitry that the unit still works until the capacitors have completely failed. The cure is the replacement of the factory caps with correctly-sized (much larger and higher quality 105C low-Z) caps. This entirely fixes the problem and prevents its re-occurrance. I recently tested a new-old-stock, never-used unit and its voltage regulators were not working correctly out of the box due to this problem. The primary symptom of capacitor failure is the inability of the unit to sustain full load current and it buzzes loudly as it tries. If you own an ExactPower EP15A and have not had the control board caps replaced and upgraded with larger values (2 x 100uF in original for example on the positive 12V regulator to over 1000uF in the modified unit) then your EP15A NEEDS this fix. If your caps haven't failed completely yet, then they WILL soon. As the caps deteriorate, the performance of the unit slowly deteriorates over time, until it fails completely. Tragically, this slow deterioration of the unit robs the user of the full benefit of the ExactPower EP15A. Recapping the unit gives it better than new performance.
I routinely do the recap of the control PCB and the meter PCB and I am equipped to re-calibrate the unit to factory specs. Email me for details if you would like further info.
BTW I understand that Middle Atlantic (who now owns the ExactPower product line, has been repairing these units, but I believe that they are replacing the defective 100uF caps with new 100uF caps. These replacement caps will fail prematurely just like the old ones. They must be replaced with caps with larger value to prevent recurring failure -- especially the +12V filter caps, which are dreadfully undersized.
I routinely do the recap of the control PCB and the meter PCB and I am equipped to re-calibrate the unit to factory specs. Email me for details if you would like further info.
BTW I understand that Middle Atlantic (who now owns the ExactPower product line, has been repairing these units, but I believe that they are replacing the defective 100uF caps with new 100uF caps. These replacement caps will fail prematurely just like the old ones. They must be replaced with caps with larger value to prevent recurring failure -- especially the +12V filter caps, which are dreadfully undersized.